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    Effects of mechanical agitation and surfactant additive on silicon anisotropic etching in alkaline KOH solution
    (Elsevier, 2005-03-28) Yang, Chii-Rong; Chen, Po-Ying; Chiou, Yuang-Cherng; Lee, Rong-Tsong
    Agitation is a key method that significantly affects silicon wet anisotropic etching quality including the etching rate and surface roughness. This study introduced the ultrasonic agitation to improve the roughness quality of etched (1 0 0) silicon plane in 30 wt.% KOH solution. These etching characteristics have been compared with those using magnetic stirring and no agitation. In ultrasonic agitation condition, the etching rate increases linearly with agitating power, but the surface roughness worsens. Although the etching rate always exceeds 1.2 μm/min and the average roughness, Ra is below 15 nm, the membrane microstructures are damaged easily by ultrasonic agitation. Moreover, the KOH solution with added anionic surfactant, dihexyl ester of sodium sulfosuccinic acid, is also used to evaluate the etching properties of (1 0 0) silicon under without agitation. Owing to increasing hydrophilic ability between the hydrogen bubble and silicon surface and the effect of silicon wettability, the etching properties are promoted drastically. Experimental results show that the average roughness, Ra can be reduced to 7.5 nm in aqueous KOH with anionic surfactant, which is about eight times better than achieved by the pure KOH solution without agitation for etching temperature of 100 °C. Meanwhile, the etching rate can be enhanced to 4.9 μm/min, which is 1.44 times better than that is obtainable in a pure KOH solution with ultrasonic agitation. The etching rate of the KOH solution with added surfactant is about twice that in the KOH solution with isopropyl alcohol (IPA) for etching temperature of 80 °C. Furthermore, this study also illustrates the reflectivity of etched surface for visible wavelength and the fabrication of thin film microstructures.
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    Effects of various ion-typed surfactants on silicon anisotropic etching properties in KOH and TMAH solutions
    (Elsevier, 2005-03-28) Yang, Chii-Rong; Chen, Po-Ying; Yang, Cheng-Hao; Chiou, Yuang-Cherng; Lee, Rong-Tsong
    Three ion-typed surfactants, including anionic SDSS, cationic ASPEG and non-ionic PEG, which are powerful wetting agents in electroforming, were added to 30 wt.% KOH and 10 wt.% TMAH solutions to evaluate the silicon anisotropic etching properties of the (1 0 0) silicon plane without agitation and no IPA additive. The results indicate that the surfactant ion-types are not the main determinants of the silicon anisotropic etching properties in KOH and TMAH solutions. The wetting capacity of the etchants causes the efficacies of the etchants on the roughness to follow the order anionic SDSS, cationic ASPEG, non-ionic PEG and pure solution in KOH solutions, and the order cationic ASPEG, non-ionic PEG, pure solution and anionic SDSS in TMAH solutions, especially at higher etching temperatures. Moreover, the chemical activities of etchants differ so that the etching rates follow the order anionic SDSS, pure solution, non-ionic PEG and cationic ASPEG in KOH solutions, and the order anionic SDSS, pure solution, cationic ASPEG and non-ionic PEG in TMAH solutions at a given etching temperature. Anionic SDSS has the highest etching rate of 5.4 μm/min and the lowest surface roughness of 7.5 nm, which are about 1.69 times higher and 7.87 times lower, respectively, than those obtained in pure KOH solution. The cationic ASPEG has a reasonable etching rate of 0.7 μm/min and the lowest surface roughness of 4 nm in TMAH solutions for etching temperature of 100 °C. Furthermore, the surfactants used here were demonstrated to allow the utilization of usual mask materials and anionic SDSS can even increase the selectivity of silicon dissolution toward silicon dioxide in KOH solutions. A drastic reduction of the undercutting of the convex corners is obtained in TMAH solutions with non-ionic PEG surfactant. This finding reveals that the addition of non-ionic PEG to TMAH solutions is ideal when accurate profiles are required without extremely deep etching.